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Automation & Control Products


 

Appleton PlexPower™ Disconnect Switches Simplify Installation and Reduce Downtime in Hazardous Locations

Appleton PlexPower disconnect switches eliminate the need for external conduit or cable sealing, helping facility managers simplify and lower the installation cost of electrical infrastructure in Class I, Division 2 and Class I, Zone 1 hazardous locations. A stainless-steel housing reduces field maintenance downtime because, unlike conventional heavy cast enclosures, there are no bolts to remove in order to access the switch’s interior. As a result, critical industrial processes can go back online faster.

The exceptional performance of PlexPower disconnect switches is necessary in hazardous sites, which are among the most complicated electrical systems to manage. By de-energizing electrical circuits, PlexPower™ disconnect switches enable plant staff to safely perform maintenance, repairs, and inspections or handle emergencies without running the risk of electrical exposure. The external actuators and door latches can be locked out to provide additional safety to maintenance personnel. In hazardous locations where flammable liquids or gases may be present, safety is critical.

Appleton PlexPower™ disconnect switches provide one of the most flexible control solutions in the industry,
and offers the most customer choice, with the ability to accommodate standard, off-the-shelf switches. Standard configurations feature an external actuator, drain and breather. They are available in one to four disconnect configurations up to 60 Amps each, or a single disconnect configuration up to 100 Amps. The voltage rages from 120V to 600V. In addition to hazardous locations, the switches are NEMA 4X rated for protection against corrosion and extreme environments, indoors or outdoors.

Galvanized Rigid to PVC (Sch 40/80) Transition Coupling

This fitting is used when metal is needed through slab after the concrete was poured. Saves the cost of rigid nipple, tape and labor. Ream out PVC stub-ups and screw in the self-threading RGD coupling which maintains the same inside PVC diameter. Made in the U.S.A, these patent pending couplings are available in sizes 1⁄2” thru 6” conduit.

Ethernet Switch

The N-Tron NT116 unmanaged industrial Ethernet switch is compact, includes 16 copper ports (10/100BaseTX RJ45), and is housed in a rugged industrial metal enclosure. The NT116 offers high shock and vibration tolerance, and all ports have built-in ESD and surge protection. Users benefit from a 1.2 million hour MTBF rating in a design that operates in temperatures from -40°C to 85°C. The NT116 supports wire speed communications of up to 3.2 Gb/s throughput. The unit uses store-and-forward technology and supports full and half duplex operation. Two 10-49V DC power inputs are provided for redundancy. The new switch carries UL Ordinary and Hazardous locations as well as ATEX and IECEx certification.

Balluff Masters the Link for Smarter Industrial Communication

Balluff's new IO-Link masters in Entry, Standard, and Advanced classes offer high performance, robust construction, and advanced features.

Industrial automation requires communication between sensors, actuators, and controllers to maximize efficiency and productivity. However, the need for faster, more flexible, and reliable networks often challenges manufacturers to find solutions that align with specific operational demands. Balluff addresses these challenges with its new lineup of IO-Link masters, available in Entry, Standard, and Advanced classes. Each class provides distinct capabilities to ensure compatibility with various industrial applications while maintaining performance and ease of use.

 

Balluff’s new IO-Link masters come in several different configurations and classes. Image used courtesy of Balluff

The new IO-Link masters feature enhanced communication protocols, multi-protocol support, and designs capable of withstanding demanding industrial environments. From basic sensor integration to advanced applications requiring high current and complex diagnostics, these modules cater to diverse needs while supporting the Industrial Internet of Things (IIoT).
 
Advanced IO-Link Masters

The advanced IO-link masters are designed for demanding applications requiring high performance and extended functionalities. With features like Class A ports supporting up to 4 amp outputs and Class B ports offering electrical isolation, these modules can reliably control high-current devices such as pneumatic valves and electric grippers.



This is a control schematic structured around the advanced master. The image shows that the master can directly transmit data to IT systems.

The advanced masters are available in two series: silver and black. The silver line modules include an integrated display for direct device configuration and diagnostics housed in a durable die-cast zinc casing for enhanced durability. These modules also support OT-IT integration, allowing data exchange between operational and information technology systems. With multi-protocol support for Profinet, EtherNet/IP, and EtherCAT, these masters ensure compatibility across diverse network architectures.
 
Standard IO-Link Masters

The Standard IO-Link masters balance functionality and simplicity. These modules can deliver up to 2 A per port (M12) and support a total current of 16 A. This capacity allows the integration of multiple sensors and actuators into a single network structure. The standard master’s modular design ensures compatibility with Balluff’s established BNI family, enabling users to expand their network capabilities without extensive reconfiguration.



The standard IO-link master being used in a machine tending application. Image used courtesy of Balluff

 
Entry IO-Link Masters

The Entry IO-Link masters are ideal for integrating IO-Link devices into automation systems with minimal complexity. These modules support basic IO-Link applications and allow the connection of sensors and small actuators to machine controllers. Despite their simplicity, the entry-class masters include essential features like IoT interfaces (MQTT).

With an output of up to 0.25 A per port and a total sensor current of 4 A, the Entry masters meet the foundational requirements for reliable communication and control. The compactness and ease of installation make them cost-effective for straightforward IO-Link integration operations.
 
Optimizing Industrial Automation with IO-Link Masters

Balluff’s new IO-Link masters offer flexible solutions to improve industrial communication and control. These modules, designed to meet various application needs—from simple sensor integration to complex system diagnostics—help manufacturers achieve more efficient, reliable, and scalable automation.

Ethernet Switches

Moxa announced its new MRX series layer 3 rackmount Ethernet switches. The switches support 64 ports with up to 16 ports of 10GbE speed to accelerate data aggregation for industrial applications. They also help users build high-bandwidth network infrastructure to realize IT/OT convergence with the EDS-4000/G4000 Series Layer 2 DIN-rail Ethernet switches supporting 2.5GbE uplink options. Port trunking on the MRX features allows for grouping up to eight 10GbE ports into a single 80 Gbps link. Intelligent temperature control functions, eight fan modules and dual power supply modules ensure MRX-Q4064/G4064 series uptime and stability. Moxa’s Turbo Ring and High-Availability Static Trunk technologies are also built-in. Rackmount Ethernet switches have built-in LCD modules, allowing engineers to check device status and quickly troubleshoot. Hot-swappable modularity empowers module swaps without affecting operations.

Couplers and Cables

Infinite Electronics’ new line of USB 2.0 and 3.0 double stack adapter couplers and cables allow users to double the number of USB ports in their rack, panel or box, but without taking up more space. They also bring faster data transmission from USB 2.0 to match cutting-edge gear. Two USB-A connector combinations are available: one with two female jacks to two male plugs, or two female to two female. The ECF-style panel mounts fit most racks and panel cutouts. The adapter cable has a chrome-plated, shielded and grounded ABS housing, and 30 micro-inch gold-plated contacts that ensure reliable connection even after repeated mating cycles. The adapter comes in chrome plated, shielded or unshielded housing types, depending on whether the user prefers to ground the connector shell to their rack, panel or box. Seven length options range from 1 foot to 10 feet.

Banner Introduces the TL70 PRO Tower Light Series

Banner has introduced the TL70 Pro Tower Light series, which allows for a fully customizable visual or auditory indicator system to communicate the status of automated systems or facility issues.

Banner Engineering has introduced the TL70 Pro Tower Light series, offering customizable configurations ranging from one to six segments. This versatility enables users to tailor the tower light to meet specific signaling needs. Additionally, the TL70 Pro supports multiple communication protocols, facilitating seamless integration into various automation systems.


The TL70 Pro Light Tower can be used for visual or auditory signals in automated systems or daily facility activities. Image used courtesy of Banner Engineering

 
Tell Me About the TL70 Pro Tower Light

The TL70 Pro Tower Light features modular segments that can be customized according to application needs, ranging from one to six segments. Users can choose from an array of fourteen colors, complemented by various animations such as flash, strobe, and rotate, to effectively convey machine information. Additionally, adding an audible segment with selectable tones intensifies the alert level, ensuring those working near equipment remain aware of operational statuses and changes. Using multicolor light segments like RGB-blended colors and animations like run and level modes provide a more dynamic beacon.

 


The TL70 Pro Light Tower can be customized for up to six segments, with five light and one audio. Image used courtesy of Banner Engineering


The TL70 Pro Tower Light Series offers versatile communication options, enabling seamless integration into various systems for dynamic indication across facilities. It supports multiple protocols, including Modbus RTU, Ethernet communication via EtherNet/IP, Modbus TCP, PROFINET, and IO-Link. This flexibility allows for efficient equipment monitoring and real-time status communication. Power over Ethernet (PoE) further simplifies deployment by eliminating separate power supplies, enhancing scalability, and reducing installation complexity, while IO-Link users have custom configuration options. If you select Modbus RTU as your communication protocol, the TL 70 Pro can be integrated into Banner’s Snap Signal ecosystem. Banner’s Snap Signal Ecosystem can simplify equipment monitoring and status communication without requiring a PLC, further simplifying installation.
 
Banner’s Pro Editor Software

The Banner TL70 Pro Tower Light offers robust customization capabilities through its Pro Editor Software. This tool enables users to tailor their indicators to suit specific needs, especially when hardwiring is preferred over a communication protocol such as IO-Link. With the software, a single control wire can manage various parameters, including multiple color configurations, animation sequences, intensity levels, audible notifications, and many other features. This degree of flexibility optimizes the TL70's functionality in diverse industrial manufacturing applications.
 


Simplify programming your TL70 with Banner’s Pro Editor Software. Image used courtesy of Banner Engineering

Banner has created a unique and customizable stack light. The TL70 Pro Tower Light offers modular customization with up to six segments and fourteen color options, enhancing operational awareness through visual and audible alerts. It supports multiple communication protocols, including Modbus and Ethernet, and features versatile configuration via Pro Editor Software tailored for any industrial or manufacturing applications.

Autonics Updates Sensor and Stop Button Offerings to Improve Safety.

Two new automation products are now available: one geared towards sensing and one towards safety.

Autonics has recently announced two new lines of highly customizable components to improve automation. First, their BS5 Series photomicro sensors can detect thin objects as they pass, making them suitable for machine tooling, parts counting, alignment, and other such tasks. Autonics has also released a new line of emergency stop buttons that can quickly and safely stop automation equipment if life or limb is in danger.

The BS5 Series Photomicro Sensors are designed to quickly detect an object that passes through its visibility window. These sensors are available in two styles: the light emitting line (marked with an M) detects when light is reflected to the sensor, and the shade lighting line (marked with an S) detects when light is NOT reflected into the sensor. The usage case will determine which is most suitable for a specific application.

These sensors are available in many styles and sizes, making them versatile across industries and processes. In particular, they are available in K, T, V, L, Y, F, R, and TA styles and with wired or pin-type connectors.



The BS5 Series Photomicro Sensor. Image used courtesy of Autonics

One of the key features of these sensors is their ruggedness. They can withstand up to 1500 G shocks and have high vibration resistance. This makes them suitable for machining operations, such as positioning the xy stage of an end mill or laser cutter. The thin profile means they can be used in more compact spaces and also limits the possibility of malfunction due to the detection of foreign material instead of the object that needs to be detected.

SF2ER Emergency Stop Button

Autonics has also released a new product geared towards making automation equipment safer. The SF2ER Emergency Stop Button is designed to reliably stop and de-energize equipment in an emergency. With a large (up to 60 mm) red pad, the button is clearly visible from across the room, meaning anybody in the facility can see and operate it. Once the button is pressed and the machine is stopped, it must be forcibly separated to start the machine again. Safe operation can be verified before the machine restarts.

The design allows three separate contact blocks to be wired to the same switch. This simplifies wiring designs and allows operators to deactivate larger sections of equipment as needed.

The button can also be supplied with a guard ring, which prevents accidental activation without compromising safety. This guard ring meets SEMI-S2 safety standards by allowing easy access to the button and preventing nuisance activations. The button head can be ordered with a label, such as EMO for Emergency Machine Off, so that operators who experience color blindness can safely stop equipment as well.


The SF2ER Emergency Stop Button features a large red pad for easily stopping equipment. Image used courtesy of Autonics
 
Who is Autonics?

Autonics has been manufacturing automation components for nearly half a century. They specialize in sensing, safety, SCADA, and controller technologies and are used in virtually any manufacturing industry. The latest products continue to serve engineers and industrial workplaces.

SemiQon Develops First CMOS Transistor to Operate at Cryogenic Temps

Cryogenic CMOS 

The quantum hardware company claims its cryo-CMOS transistor solves two critical roadblocks to quantum computing: scaling and cooling costs.Quantum computer hardware developer SemiQon recently developed a "a cryo-CMOS transistor" that reportedly operates efficiently at ultra-low temperatures, including the critical range of around 1 Kelvin. This announcement represents a leap forward in cryogenic electronics, particularly for quantum computing applications.

In the past, electronic components deployed at such ultra-low temperatures have chronically underperformed. As temperatures approach the millikelvin range, the heat capacity of conduction electrons decreases significantly, making it difficult to maintain stable temperatures. Thermal coupling between electronic systems and phonons in the host lattice also weakens, complicating heat dissipation. This, in addition to other issues like parasitic heat leaks and increased threshold voltage in MOSFETs, represents a major roadblock for quantum computing. 

But that all might be about to change with SemiQon's development of the so-called world’s first transistor optimized for efficient optimization in cryogenic conditions.

Overcoming Performance Bottlenecks at Low Temperatures

In a study titled Millikelvin Si-MOSFETs for Quantum Electronics, SemiQon claims that its new cryo-CMOS transistors reduce heat dissipation by an impressive 1,000 times compared to conventional transistors while consuming only 0.1% of the energy of its room-temperature counterparts. In practical terms, this reduction in power consumption positions control and readout electronics directly inside cryostats, alongside the quantum processors themselves. 

For quantum computing, this addresses a critical heat dissipation bottleneck that has hindered efforts to scale quantum systems to fault-tolerant levels. Quantum computers require ultra-low temperature conditions to maintain qubit coherence. Conventional electronics, however, generate heat, thereby disrupting the quantum system. With the cryo-CMOS transistor, electronic components no longer have to be kept at higher temperatures, preventing the heat generated from disturbing the delicate quantum states of qubits.

This device has two key advantages for quantum computing. The researchers say the cryo-CMOS transistor not only enabled them to place control electronics directly into the cryostat along with the processing unit, but it also eliminated heat in that ultra-cold environment. This latter feature is especially relevant where the volume of qubits increases beyond a few hundred.

A false-colored SEM micrograph

A false-colored SEM micrograph of a planar cryogenic quantum IC containing digital CMOS logic blocks and quantum devices. Image used courtesy of ArXiv

Perhaps what is equally significant about SemiQon’s cryo-CMOS transistor is that it can be manufactured using existing CMOS fabs; there’s no need for additional or specialized infrastructure. This allows SemiQon to scale production quickly without requiring massive infrastructure changes, a common challenge in semiconductor development.

Applications Beyond Quantum Computing

SemiQon’s cryo-CMOS transistor isn’t limited only to applications in quantum computing. There’s a wide range of applications that require ultra-low temperature operations. 

High-performance computing systems, for example, can benefit significantly from these transistors through reduced power consumption and cooling costs. Meanwhile, in space applications, where temperature control is challenging, cryogenic transistors could offer a competitive edge in powering sensitive instruments or communication systems in deep space.

SemiQon is composed of a team of European-based researchers

SemiQon is composed of a team of European-based researchers. Image used courtesy of SemiQon

 

Beyond energy efficiency, SemiQon’s work could have serious implications for data center cooling. With cooling costs for data centers expected to rise to more than $50 billion by 2030, the researchers’ transistor offers a practical solution to reduce the overall operating costs of systems requiring constant cooling by drastically reducing energy consumption.

Making Fault-Tolerant Quantum Computing a Reality

The immediate impact of SemiQon’s transistors will be seen in the quantum computing sector through what is known as fault tolerance: the ability of a quantum computer to perform reliable computations even in the presence of errors and faults. It’s a must-have in quantum computing due to the inherent fragility of quantum systems and their susceptibility to noise and decoherence.

By reducing the need for complex and expensive control electronics infrastructure, the cryo-CMOS transistor may also make quantum computers more efficient and less cumbersome to build. This should accelerate the pace at which these systems can scale toward commercial viability.

SemiQon’s work was carried out as part of the SCALLOP project funded by the European Innovation Council and the ArcTIC Chips-JU project funded by the European Union. The company plans to deliver its first batch of transistors to customers in 2025.

Festo introduces VTEP proportional valve terminal for precision control in industrial applications

Festo is introducing the VTEP, a proportional valve terminal. The VTEP is an ideal solution for flexible gripping, web tensioning, force-controlled polishing, precision piloting, dispensing, dosing, and diaphragm pump control.

The VTEP valve terminal provides closed-loop control of moderate airflow – vacuum up to 35 l/min. It comes in 2-, 3-, and 5-valve variants, which can control up to 10 channels. It is less than 5 inches wide, a fit for today’s smaller-footprint machines. VTEP features an EtherCAT digital communication interface for real-time communication and full data transparency.

Each valve contains an integrated pressure-temperature sensor, an airflow control algorithm, and four digitally controlled 2/2 piezoelectric cartridges. The cartridges are arranged in a bridge circuit, allowing two independent channels to be controlled by a single valve.

Users set performance parameters per channel and the valves provide closed-loop controls to those presets. Valves deliver highly dynamic response and precise pressure control to achieve “target reached” status for each channel, similar to the “motion complete” function in electric drive technology. Based on feedback from the valve’s temperature and pressure sensor, the embedded control algorithm automatically maintains the target position.

This VTEP valve terminal is the latest addition to Festo’s line of controlled pneumatics solutions – pneumatic products that control complex applications, while at the same time reduce the number of components, simplifying implementation and conserving energy. Festo Controlled Pneumatics products include the VTEM motion terminal for high flow rate applications, VEAB proportional pressure control valve for pressure ranges up to 6 bar, and the VPPI proportional pressure regulator.